Sterling QVSB User Manual

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FOR YOUR SAFETY
If you smell gas:
1. Open windows.
2. Don’t touch electrical switches.
3. Extinguish any open fl ame.
4. Immediately call your gas supplier.
BSCII-8
J30-05391
INSTALLATION INSTRUCTIONS & PARTS LIST
SEPARATED COMBUSTION
GAS FIRED BLOWER UNIT HEATERS
FOR YOUR SAFETY
The use and storage of gasoline or other fl ammable vapors and liquids in open containers in
the vicinity of this appliance is hazardous.
Model No.
Serial No.
ATTENTION: READ THIS MANUAL AND ALL LABELS ATTACHED TO THE UNIT CAREFULLY BEFORE ATTEMPTING
TO INSTALL, OPERATE OR SERVICE THESE UNITS! CHECK UNIT DATA PLATE FOR TYPE OF GAS AND
ELECTRICAL SPECIFICATIONS AND MAKE CERTAIN THAT THESE AGREE WITH THOSE AT POINT OF
INSTALLATION. RECORD THE UNIT MODEL AND SERIAL No.(s) IN THE SPACE PROVIDED. RETAIN FOR FUTURE
REFERENCE.
APPROVED FOR USE IN CALIFORNIA
INSTALLER'S RESPONSIBILITY
Installer Please Note: This equipment has been test fi red and inspected. It has been
shipped free from defects from our factory. However, during shipment and installation,
problems such as loose wires, leaks or loose fasteners may occur. It is the installer's
responsibility to inspect and correct any problems that may be found.
RECEIVING INSTRUCTIONS
Inspect shipment immediately when
received to determine if any damage
has occurred to the unit during
shipment. After the unit has been
uncrated, check for any visible
damage to the unit. If any damage is
found, the consignee should sign
the bill of lading indicating such
damage and immediately file claim
for damage with the transportation
company.
Install, operate and maintain unit in accordance with manufacturer's
instructions to avoid exposure to fuel substances or substances from incomplete
combustion which can cause death or serious illness. The state of California has
determined that these substances may cause cancer, birth defects, or other
reproductive harm.
Improper installation, adjustment, alteration, service or maintenance
can cause property damage, injury or death. Read the installation, operating and
maintenance instructions thoroughly before installing or servicing this equipment.
7/12
260 North Elm Street - Westfield, MA 01085
Tel: (413) 568-9571 Fax: (413) 562-8437
www.mestek.com
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Summary of Contents

Page 1 - GAS FIRED BLOWER UNIT HEATERS

FOR YOUR SAFETYIf you smell gas:1. Open windows.2. Don’t touch electrical switches.3. Extinguish any open fl ame.4. Immediately call your gas supplier

Page 2 - TABLE OF CONTENTS

10Figure 9COMBUSTION UNITSEPARATEDPICTORIAL LADDERCOLOR KEYCAUTIONKEY

Page 3 - GENERAL SAFETY INFORMATION

11Figure 10COMBUSTION UNITSEPARATEDPICTORIAL LADDERCOLOR KEYCAUTIONKEY

Page 4 - Figure 2

12INSTALLATION - VENTINGCOMBUSTION AIR VENTING AND PIPING Never operate unit heaters without combustion air and fl ue gas piping in place or severe p

Page 5 - INSTALLATION

13INSTALLATION - VENTING (continued)5. Any run of single wall vent pipe passing through an unheated space must be insulated with an insulation s

Page 6

14Figure 14 - Horizontal Vent Installation Figure 12 - Vertical Vent Installation

Page 7 - GAS SUPPLY PIPING

15INSTALLATION (continued)BLOWER SET UP The drive ratio of the motor and blower sheaves has been preset at the factory for a temperature rise of 65°F

Page 8 - PIPE INSTALLATION

16OPERATION Never operate the unit beyond the specified limits or severe damage to and/or premature failure of the unit will result!EXPLANATION OF C

Page 9 - ELECTRICAL CONNECTIONS

17Figure 16 - Burner Components/Unit Controls Intermittent Pilot IgnitionBURNER DRAWER COMMON PARTS: 1. MAIN BURNERS 2. BURNER MANIFOLD 3. AIR S

Page 10 - PICTORIAL LADDER

18 Table 5 - Main Burner Orifi ce Schedule* PRIMARY AIR SHUTTER ADJUSTMENTAfter the unit has been operating for at least 15 minutes, adjust the primar

Page 11

19MAINTENANCEPERIODIC SERVICENOTICE: The heater and vent system should be checked once a year by a qualifi ed technician.All Maintenance/Service inform

Page 12 - INSTALLATION - VENTING

2TABLE OF CONTENTSSPECIFICATIONS Basic Description ...2 Performance & Specifi cation Data ...

Page 13

20PRESSURE SWITCHBELT GUARDGAS VALVERETAINER SPRING AIR SHUTTERSPILOT ASSY.MANIFOLDFigure 19 - Internal Furnace Assem-bly MAINBURN

Page 14

21 1. Reset manifold pressure. Refer to “Operation”. 2. Replace regulator section of combin- ation gas valve or complete valve. 3. Check

Page 15 - INSTALLATION (continued)

22 7. Check thermostat and replace if defective. 8. Be sure 115 volts is supplied to the transformer primary, then check for 24 volts

Page 16 - OPERATION

23 1. Check and tighten all wiring connections per diagrams. Thermostat wires tagged “W” and “G” must be connected together (un

Page 17 - Honeywell

24 1. Loose S8600 connections. 2. Improper gas pressure. 3. Is spark in pilot gas stream? 4. No pilot gas — do not use match to test - pr

Page 18

25Figure 21 - Power Venter AssemblyNOTES: *1) For item No. 6, use counter-clockwise rotation. 2) DO NOT OVERTIGHTEN CELCON NUT! HAND TIGHTEN ONLY

Page 19 - MAINTENANCE

26INSTALLATION INSTRUCTIONS FOR FIELD REPLACEMENT OF POWER VENTER MOTORTOOLS AND PARTS NEEDED:Wire Stripper and Crimper; Slotted Head and #2 Phillips

Page 20 - IDENTIFICATION OF PARTS

27HOW TO ORDER REPLACEMENT PARTSPlease send the following information to your local representative; If further assistance is needed, contact the manuf

Page 21 - SYMPTOMS

28Customer ____________________________________ Job Name & Number _________________________PRE-INSPECTION INFORMATIONWith power and gas off.Typ

Page 22 - Troubleshooting Guide

29Digit #1, 2 - Unit Type [UT] Digit #13 - Motor Type [MT]B3 - Separated Combustion Blower 1 - Open Drip Proof 2 - Totally EnclosedDigit #3, 4, 5 - Ca

Page 23

3 Failure to comply with the general safety information may result in extensive property damage, severe personal injury or death. This product must be

Page 24

30NOTES:

Page 25

31NOTES:

Page 26 - INSTALLATION INSTRUCTIONS

32NOTES:260 North Elm Street - Westfield, MA 01085Tel: (413) 568-9571 Fax: (413) 562-8437www.mestek.com

Page 27

4Table 1 – Performance and Specifi cation Data – Separated Combustion Blower Unit HeaterUnit Size 100 125 150 175 200 225 250 300 350 400 PERFORMAN

Page 28 - START-UP

5INSTALLATION Do not install unit heaters in corrosive or fl ammable atmospheres! Premature failure of, or severe damage to the unit will result! Avoi

Page 29 - UNIT NUMBER DESCRIPTION

6INSTALLATION (continued)Figure 4 - Heat Throw DistancesUnit heaters should not be installed to maintain low temperatures and/or freeze protection of

Page 30

7 Maximum Capacity of Pipe in Cubic Feet of Gas per Hour (Cubic Meters per Hour) for Gas Pressures of 0.5 psig (3.5 kPa) or Less, and a Pressure Dr

Page 31

8 Check all pipe joints for leakage using a soap solution or other approved method. Never use an open fl ame or severe personal injury or death may

Page 32

92. Hot areas - Areas where the sun's rays, radiation, or warm air currents may affect control operation.3. Dead areas - Areas where air can

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