Sterling RF-75 User Manual

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(S) DSLPRFM-1
J30-06933 Rev. A
INSTALLER'S RESPONSIBILITY
Installer Please Note: This equipment has been test fired and inspected. It has been
shipped free from defects from our factory. However, shipment and installation
problems such as loose wires, leaks, or loose fasteners may occur. It is the installer's
responsibility to inspect and correct any problem that may be found.
RECEIVING INSTRUCTIONS
Inspect shipment immediately when
received to determine if any damage has
occurred to the unit during shipment. After
the unit has been uncrated, check for any
visible damage to the unit. If any damage
is found, the consignee should sign the bill
of lading indicating such damage and
immediately file claim for damage with the
transportation company.
www.sterlinghvac.com
HVAC PRODUCTS
260 NORTH ELM ST., WESTFIELD, MA 01085
TEL: (413) 564-5540 FAX: (413) 562-5311
MODELS: RF-30, 45, 60, 75, 90
Model No.
Serial No.
ATTENTION:
READ THIS MANUAL AND ALL LABELS ATTACHED TO THE UNIT CAREFULLY BEFORE
ATTEMPTING TO INSTALL, OPERATE OR SERVICE THESE UNITS! CHECK UNIT DATA PLATE FOR TYPE OF GAS AND
ELECTRICAL SPECIFICATIONS AND MAKE CERTAIN THAT THESE AGREE WITH THOSE AT THE POINT OF INSTALLATION.
RECORD THE UNIT MODEL AND SERIAL No.(s) IN THE SPACE PROVIDED. RETAIN FOR FUTURE REFERENCE.
INSTALLATION INSTRUCTIONS AND PARTS LIST
TUBULAR GAS FIRED DIRECT SPARK PROPELLER UNIT HEATERS
– FOR RESIDENTIAL INSTALLATIONS –
10/05
Please utilize this toll free number to contact your local
representative 800-490-2290.
FOR YOUR SAFETY
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do
not use any phone in your building.
Immediately call your gas supplier
from a neighbor’s phone. Follow the
gas supplier’s instructions.
If you cannot reach your gas supplier,
call your fire department.
APPROVED FOR USE IN CALIFORNIA
Install, operate, and maintain unit in accordance with the manufacturer's
instructions to avoid exposure to fuel substances, or substances from incomplete combustion,
which can cause death or serious illness. The state of California has determined that these
substances may cause cancer, birth defects, or other reproductive harm.
Improper installation, adjustment, alteration, service, or maintenance can
cause property damage, injury, or death. Read the installation, operating, and
maintenance instruction thoroughly before installing or servicing this equipment.
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
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Summary of Contents

Page 1 - HVAC PRODUCTS

(S) DSLPRFM-1J30-06933 Rev. AINSTALLER'S RESPONSIBILITYInstaller Please Note: This equipment has been test fired and inspected. It has beenshippe

Page 2 - DESCRIPTION

10ELECTRICAL CONNECTIONS (continued)Figure 9 - Tubular Propeller Units Equipped with a Rollout SwitchTubular 30 thru 90 Unit Sizes with Natural and Pr

Page 3 - GENERAL SAFETY INFORMATION

11VENTING*All unit heaters must be vented! All Venting installations shall be in accordance with the latest edition of Part 7,Venting of Equipment of

Page 4

12VERTICALLY VENTED UNIT HEATERS(CATEGORY I)Observe the following precautions when venting the unit:The unit heater shall be connected to a factory bu

Page 5 - INSTALLATION

13Minimum Clearances forTermination LocationsStructureVent SystemsTermination Clearance RequirementsDoor, window or any gravity vent inletForced air i

Page 6 - INSTALLATION (continued)

14Table 4 - Category I Horizontal Venting RequirementsVent Maximum Number Maximum Horizontal Minimum ExtensionUnit Diameter Elbows Vent Length Vertica

Page 7 - GAS PIPING

15Figure 14 - Vent SupportD- 06839A

Page 8 - PIPE INSTALLATION

16HORIZONTALLY VENTED UNIT HEATERS (CATEGORY III)All venting of residential tubular unitheaters must comply with the latestedition of CSA .10.96 (2nd

Page 9 - ELECTRICAL CONNECTIONS

17Figure 15 - Category III Horizontal Venting Requirements Using Single Wall Vent PipeFigure 15A - Category III Horizontal Venting Requirements Using

Page 10

18Figure 16Figure 17VENTING (continued)

Page 11 - VENTING*

19VENTING (continued)Figure 18Figure 19

Page 12 - (CATEGORY I)

2TABLE OF CONTENTSThe following terms are used throughout this manual, in addition to the ETL requirements to bring attention to thepresence of potent

Page 13

20OPERATIONPOWER VENTED PROPELLER UNITSDIRECT SPARK IGNITIONEXPLANATION OF CONTROLS (See Figure 20):1. Each Unit Heater comes equipped with a power ve

Page 14 - D-06838A

21PRIMARY AIR SHUTTER ADJUSTMENTPrimary air adjustment is made at the factory. No field adjustments are necessary.GAS INPUT RATECheck the gas input r

Page 15 - D- 06839A

229.39.29.08.98.78.58.38.1NATURAL GASMAINTENANCE3. Remove service panel.4. To clean or replace the burners, remove the fourscrews holding the manifold

Page 16 - (CATEGORY III)

231.Check with local gas supplier for proper orificesize and replace. Refer to “Operation”.1. Replace orifice.2. Test and reset manifold pressure.1. C

Page 17

241. Relocate thermostat away from outsidewall or drafts.2. Check thermostat circuit for open and closeon terminal strip on heater “R” and “W”.3. Chec

Page 18 - VENTING (continued)

251. Incorrect manifold pressure or input.2. Air throughput too high.1. Unit is over fired.2. Air flow is low.3. Defective switch.4. Defective control

Page 19

26No Cycling or appliance poweror thermostat call for heatsince appliance failure hasoccured.Line voltage power cancause product damage,severe injury

Page 20 - OPERATION

27IDENTIFICATION OF PARTSRESIDENTIAL TUBULAR 30-90 MBH UNIT SIZES1Vestible Panel/Tube Ass’y(Heat Exchanger)2 Manifold Bracket Sub-Ass’y3 Manifold4 Ins

Page 21 - GAS INPUT RATE

28IDENTIFICATION OF PARTSRESIDENTIAL TUBULAR 30-90 MBH UNIT SIZESFigure 23 - Internal Furnace ComponentsFigure 21 - Propeller Parts Figure 22 - Compon

Page 22 - MAINTENANCE

29HOW TO ORDER REPLACEMENT PARTSPlease send the following information to your local representative: if further assistance is needed, contact themanufa

Page 23 - SYMPTOMS

3GENERAL SAFETY INFORMATION Failure to comply with the generalsafety information may result in extensiveproperty damage, severe personal injury, ordea

Page 24

30Customer ____________________________________ Job Name & Number _________________________PRE-INSPECTION INFORMATIONWith power and gas off.Typ

Page 27 - IDENTIFICATION OF PARTS

4Table 1 - Performance and Dimensional Data - Tubular 30 thru 90 Propeller Unit HeaterFigure 2 - Dimensional Drawing – Tubular 30 thru 90 Propeller Un

Page 28

5INSTALLATION Do not install unit heaters incorrosive or flammable atmospheres! Prematurefailure of, or severe damage to the unit willresult! Avoid l

Page 29 - LIMITED WARRANTY

6INSTALLATION (continued)The Unit Heater may be mounted byfastening the hanging brackets directlyto ceiling joists or by suspending fromfour rods. See

Page 30 - START-UP

7GAS PIPING To avoid damage or possible personal injury, do not connect gas piping to this unituntil a supply line pressure/leak test has been complet

Page 31

8 Do not over tighten the inlet gaspiping into the valve. This may cause stresses thatwill crack the valve!NOTICE: Use pipe joint sealant resistant to

Page 32

9ELECTRICAL CONNECTIONSTHERMOSTAT WIRING AND LOCATION:NOTICE: The thermostat must be mounted on avertical, vibration-free surface, free from air curre

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