Sterling Food Processor 0 User Manual

Powder Hopper Loaders Part Number: 882.00238.00 Bulletin Number: CV1-605.2 Effective: 4/15/08

Page 10 Powder Hopper Loaders 1-8 Standard Features Powder Hopper Loaders • Stainless steel vacuum receiver • Tangential 11/2” (38mm) OD material

Powder Hopper Loaders Page 11 2 Safety 2-1 Work Rules Install, operate, and maintain this equipment according to applicable work and safety codes f

Page 12 Powder Hopper Loaders 2-3 Mechanical Installation Loaders are typically mounted on the machine supply hopper. Be sure it is securely attach

Powder Hopper Loaders Page 13 The term IMPORTANT emphasizes areas where equipment damage could result, or provides additional information to make a

Page 14 Powder Hopper Loaders Hold daily equipment inspections in addition to regular maintenance checks. You will keep your equipment safe for prod

Powder Hopper Loaders Page 15 • If your blender has been inoperative or unattended, check all settings before starting the unit. • At the beginning

Page 16 Powder Hopper Loaders • BLEED all air pressure from system components (refer to the Maintenance Section of this manual.) • TURN OFF all ai

Powder Hopper Loaders Page 17 2-8 Safety 2-8-1 Description and Objectives This section includes information on safety devices and procedures that

Page 18 Powder Hopper Loaders Every effort has been made to incorporate these standards into the design of the Powder Hopper Loading system; however,

Powder Hopper Loaders Page 19 2-8-5 Lock-Outs, Plugs, and Other Safety Devices The Powder Hopper Loading system utilizes several types of safety de

Page 2 Powder Hopper Loaders Write down your Powder ________________ ________________ Hopper Loader(s) serial ________________ _______________

Page 20 Powder Hopper Loaders Figure 1 Typical Powder Hopper Loader Figure 2 Powder Hopper Loader Dimensions, Specifications,

Powder Hopper Loaders Page 21 3 Shipping Information 3-1 Unpacking and Inspection You should inspect your powder hopper loader for possible shipp

Page 22 Powder Hopper Loaders Parcel Post Shipment ; Notify the manufacturer at once in writing, giving details of the loss or damage. This infor

Powder Hopper Loaders Page 23 3-4 If the Shipment is Not Correct If the shipment is not what you ordered, contact the parts and service department

Page 24 Powder Hopper Loaders 4 Installation & Setup 4-1 Safety Considerations ; Connect the hopper loader to a grounded three-prong power rec

Powder Hopper Loaders Page 25 Important! The manufacturer is not responsible for equipment damage from excessive processing machine movement or vib

Page 26 Powder Hopper Loaders filter, regulator, and shutoff valve are recommended components of your in-plant compressed air supply. You may need t

Powder Hopper Loaders Page 27 5 Operation 5-1 Pre-Startup Checklist ; Are all electrical connections correct, secure, and to code? ; Is the compres

Page 28 Powder Hopper Loaders Figure 4 Series One Control Panel A0542127OFFSERIES ONE LOADERAUTOTMON

Powder Hopper Loaders Page 29 5-3 Starting the Loader 1. Insert the pickup probe into the material supply. 2. Turn on compressed air to the unit.

Powder Hopper Loaders Page 3 Safety Considerations Powder hopper loaders are designed to provide safe and reliable operation when installed and opera

Page 30 Powder Hopper Loaders To select a sequence: 1. Turn off and disconnect power to the unit. 2. Remove the controller box cover. 3. Move the

Powder Hopper Loaders Page 31 Figure 5 Conveying Sequence DIP Switch Chart, Program A0536814 6 1 2 3 4 1

Page 32 Powder Hopper Loaders 5-6 Shutting Down the Hopper Loader Using the Series One Controller  Move the power switch on the Series One graphi

Powder Hopper Loaders Page 33 6 Maintenance 6-1 Routine Maintenance Cleaning Filters Check the condition of the filter assembly frequently until you

Page 34 Powder Hopper Loaders 6-2 Replacing Motor Brushes Note: Make sure that you replace motor brushes before the brush shunt touches the commuta

Powder Hopper Loaders Page 35 Following steps 5 and 6 above, perform the same procedure for the opposite side. 2. Remove the armature assembly at th

Page 36 Powder Hopper Loaders 7 Troubleshooting Powder Hopper Loaders Problem Possible cause Solution No power to control box. Plug in power cord.

Powder Hopper Loaders Page 37 Powder Hopper Loaders Cont’d. Problem Possible cause Solution Air pressure is too low. Increase air pressure to at lea

Page 38 Powder Hopper Loaders 8 Loader Options Your loader may have been equipped with the following options: Special Voltages Models are also availa

Powder Hopper Loaders Page 39 9 Spare Parts 9-1 Powder Hopper Loader System Component Description This section describes the various components of t

Page 4 Powder Hopper Loaders Annex B Information The following design information is provided for your reference: 1. No modifications are allowed t

Page 40 Powder Hopper Loaders 10 Technical Assistance 10-1 Contact Information for Technical Assistance Parts Department Call toll-free 7am–5pm CS

Powder Hopper Loaders Page 41 3. ALL returned material purchased from the manufacturer returned is subject to 15% ($75.00 minimum) restocking charge

Page 42 Powder Hopper Loaders 11 Safety Tag Information 11-1 Powder Hopper Loader Safety Tags Pinch Point Read Operation Slide Gat

Powder Hopper Loaders Page 43 11-3 Loader Identification (Serial Number) Tag (Located on back of mixing chamber) Series Powder

Powder Hopper Loaders Page 5 Table of Contents 1 General Information ...7 1-1 Introduction ...

Page 6 Powder Hopper Loaders The adjustments listed in this section must be performed ONLY by a qualified, safety-conscious technician. ...

Powder Hopper Loaders Page 7 1 General Information 1-1 Introduction Powder hopper loaders economically and efficiently load free-flowing pellets or g

Page 8 Powder Hopper Loaders 1-4 Customer Service The intent of this manual is to familiarize the operator and maintenance personnel with this equip

Powder Hopper Loaders Page 9 1-7 Models Covered in this Manual Models are designated by capacity. Powder hopper loaders are available in 1.6 cu. ft