Sterling BP814 User Manual

BP800 Series Beside-the-Press Granulators Models BP810, BP814, BP818 Effective: 8.13.2008 Write Down Your Serial Numbers Here For

Chapter 2: Functional Description 10 of 41 Optional Equipment The 800 Series Beside-the-Press granulators offer the following options: • Conveyo

Chapter 2: Functional Description 11 of 41 The method of opening the granulator has been designed to restrict the operator access, which allows th

Chapter 2: Functional Description 12 of 41 Figure: Control Panel Start/Stop Pus

Chapter 3: Installation 13 of 41 Chapter 3: Installation 3-1 Uncrating the Equipment Prepare in advance the site you have selected for installa

Chapter 3: Installation 14 of 41 3-2 Installing the Granulator NOTE: Before lifting or moving the granulator, check the relative weight shown o

Chapter 3: Installation 15 of 41 3-3 Electrical Connections It is extremely important that the machine is correctly wired into the plant power s

Chapter 3: Installation 16 of 41 3-4 Initial Start-up Start-up Checks Checking the Cutting Chamber Before starting the granulator, open the cu

Chapter 3: Installation 17 of 41 9. Remove the drive belt guard by unscrewing the ten (10) fastening screws. 10. Manually give the rotor at leas

Chapter 3: Installation 18 of 41 Test the Interlock Switch With the cutting chamber and screen cradle closed and power ON, perform the fo

Chapter 3: Installation 19 of 41 NOTE: The distance set by the manufacturer for normal application is 0.006" to 0.008" (0.15 mm to 0.20

ii Shipping Info Unpacking and Inspection You should inspect your granulator for possible shipping damage. Thoroughly check the equipment for any

Chapter 4: Operation 20 of 41 Chapter 4: Operation 4-1 Start-up Pre-operational Checklist To ensure the granulator is ready for operation, per

Chapter 4: Operation 21 of 41 WARNING! Never push material into the hopper with hands! If the hopper becomes blocked, the granulator must be turn

Chapter 5: Maintenance 22 of 41 Chapter 5: Maintenance 5-1 Preventative Maintenance Schedule Before carrying out any work on the granulator, ca

Chapter 5: Maintenance 23 of 41 5-2 Preventative and Corrective Maintenance Monthly Maintenance Operations Drive Belt Tension NOTE: This operat

Chapter 5: Maintenance 24 of 41 Belt Cross-Section Small O.D. Range Deflection Force, lbs/V-belt ** Run-in Normal running 3VX 3.65 – 4.12, 4.50

Chapter 5: Maintenance 25 of 41 5. Remove the screen, keeping it in a horizontal position (see figure below). 6. Replace the screen with a new

Chapter 5: Maintenance 26 of 41 7. Leave the screws that hold the bed knife just tight enough to allow the bed knife to move. 8. Loosen the adj

Chapter 5: Maintenance 27 of 41 Removing and Replacing Bed Knives NOTE: This procedure should be performed only be a qualified operato

Chapter 5: Maintenance 28 of 41 NOTE: It is recommended that the knife bolts be replaced with each new set of knives. This will reduce the risk o

Chapter 5: Maintenance 29 of 41 8. Install knew or sharpened knives on each knife seat, making sure that the rotor is still blocked to prevent it

iii Table of Contents CHAPTER 1: SAFETY 5 1-1 How to Use This Manual ...

Chapter 5: Maintenance 30 of 41 Specifications for Re-sharpening Rotor Knives All the rotor knives must be re-sharpened in sets. Each knife

Chapter 6: Troubleshooting 31 of 41 Chapter 6: Troubleshooting 6-1 Introduction The utmost in safety precautions should be observed at all times

Chapter 6: Troubleshooting 32 of 41 Improper knife re-sharpening Check dimensions with figures included in this manual. Abrasive material Contact

Chapter 7: Appendix 33 of 41 Chapter 7: Appendix 7-1 Returned Material Policy Credit Returns Prior to the return of any material, authorizatio

Chapter 7: Appendix 34 of 41 7-2 Technical Specifications Overall Dimensions (CA039016)

Chapter 7: Appendix 35 of 41 7-3 Drawings and Diagrams Cutting Chamber—Vertical Cross Section (CA039060S2)

Chapter 7: Appendix 36 of 41 Cutting Chamber—Longitudinal Cross Section (CA039060S1)

Chapter 7: Appendix 37 of 41 Cutting Chamber—Front View (CA039060S3)

Chapter 7: Appendix 38 of 41 Cutting Chamber—Rear View (CA039060S4)

Chapter 7: Appendix 39 of 41 Typical Wiring Diagram

iv 7-4 Spare Parts List ... 40 7-5 Techni

Chapter 7: Appendix 40 of 41 7-4 Spare Parts List Recommended Spare Parts Item BP810 Quantity BP814 Quantity BP818 Quantity Material Rotor Knif

Chapter 7: Appendix 41 of 41 7-5 Technical Assistance Parts Department Call toll-free 7am–5pm CST [800] 423-3183 or call [847] 273-7700, Fax [847

Chapter 1: Safety 5 of 41 Chapter 1: Safety 1-1 How to Use This Manual Use this manual as a guide and reference for installing, operating, and m

Chapter 1: Safety 6 of 41 1-2 General Safety Regulations This machine uses knives for the performance of its intended use. Consequently, it can b

Chapter 1: Safety 7 of 41 1-4 Warnings and Precautions Our granulators are designed to provide safe and reliable operation when installed and ope

Chapter 1: Safety 8 of 41 ! ROTATION OF MOTORS: The correct rotating direction for the granulator motor is clearly marked on the machine. Always

Chapter 2: Functional Description 9 of 41 Chapter 2: Functional Description 2-1 Models Covered and General Description The models covered in thi